FOLDING AND GLUING

 

XL SERIES Automatic High Speed Intelligent 4-6 corner Folder Gluer

 

 

 

 

 

 

 

 

XL series   650XL 800XL 1100XL
Machine Dimensions 2100mm x 1900mm 2500mm x 2100mm 2800mm x 1900mm
Carton board max. 650 MM 800 MM 1100 MM
Corrugated flute type A,B,E A,B,E A,B,E
Speed max. 400 m/min 400 m/min 400 m/min
Inching speed 10 m/min 10 m/min 10 m/min
Thickness of folded box max. 12 mm 20 mm 20 mm
Blank width 650 mm 800 mm 1100 mm
Total power 31 kW 38.2 kW 38.2 kW
Electrical connected load 22.5 kW 25.5 kW 29 kW
Compressed air 6 bar 6 bar 6 bar
Air compressor capacity 10 m³/h 10 m³/h 10 m³/h
Air tank capacity 60 L 60 L 60 L
Length*Width*Height 16*1.55*1.65m 18 *1.7*1.65m 18*2*1.65m
Net Weight 8T 9T 11 T

 

 

Paper Feeding Section Rail width can be horizontally adjusted and set by seven pieces 30mm thickened feeding belt  and10mmmetalboard.Operators can operate feeder switch  in any direction. Embossing drive wheel guide the feeding section belt, side feed gates in the right and left are adjustable according to the products.Vibration device coordinate with motor which helps machine consecutive and automatic feeding quick and simply.  Feeder section can stack 400MM height paper board. Independently motorized servo motor control, simultaneous feeding mode with the main motor.Feeder section equipped with three pieces feeding knife, adjust the asymmetrical lengths as per the box sample.
Aligner section The paper board sent from feeder section will be corrected by aligner section to ensure transmission accurately.Pressing drive pressure can be adjusted up and down to accommodate different paper board thickness.
Pre-folding section Special first folding line pre-fold 180°. third line 165° which perfectly meets the requirements of automatic packaging industry.
Climbing Section Besides the faster speed,  precise and running more steady. It is also much easier to adjust machine comparing with traditional folder gluer.
Lower gluing tank lower gluing tank with large volume. Easy to remove and clean. Electronic upper gluing system by guns.
Folding and closing The Second and fourth folding line 180°

Folding and closing section transmit from right and left side, the belt speed can
be adjusted separately and correct the way box running to ensure straightly delivery.

Trombone section Up and down belt can be adjusted separately.

Equipped with photo-electronic counting device and kicking paper device, which can press the paper after accounting and make it easy to pack . Also equipped with feeding paper inspection device.

Delivery Equipped with special additional sponge belt for pressing.

Upper section moves back and forward, allowing different box length.

4 and 6-corner device Motorized and untimed electronic back folding system with intelligent servo motor technology.
Memory function                                              
When setting a job, board of machine have it’s own position. Controlled by servo driver, the memory control system worked by saving data of positioning improving the efficiency and precision of box forming.

 

Straight-line box

Samples Parameters

Model 650Type 800Type 1100Type
A 75-650 75-800 75-1100
B 60-650 60-800 60-800
C(Min) 35 35 35

 

 

 

 

 

 

 

 

 

 

 

 

Crash lock bottom box

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 90-900 90-900 90-900
C(Min) 20 20 20
D(Min) 30 30 30
E(Min) 40 40 40

 

 

Tapered box

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 90-650 90-800 90-1100
C(Min) 40 40 40
D(Min) 35 35 30
E(Min) 20 20 20

 

4 corners box

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 120-650 120-800 120-1000
C(Min) 20-200 20-200 20-200
D(Min) 90 90 90
E(Min) 80 80 80

 

 6 corners box

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 250-650 250-800 250-1100
C(Min) 20-200 20-200 20-200
D(Min) 90 90 90
E(Min) 80 80 80

 

 

 

CS SERIES Automatic 4-6 corner Folder Gluer

 

Model 650CS 800CS 1100CS
Carton board max. 650 MM 800 MM 1100 MM
Corrugated flute type A,B,E A,B,E A,B,E
Speed max. 350 m/min 350 m/min 350 m/min
Inching speed 10 m/min 10 m/min 10 m/min
Thickness of folded box max 12 mm 20 mm 20 mm
Blank width 650 mm 800 mm 1100 mm
Total Power 22.5 kW 23.5 kW 23.7 kW
Compressed air 6 bar 6 bar 6 bar
Air compressor capacity 10 m³/h 10 m³/h 10 m³/h
Air tank capacity 60 L 60 L 60 L
Net Weight 5T 6.6T 6.8 T
Length*Width*Height 13*1.4*1.8m 16.5 *1.4*1.8m 16.5*1.7*1.9m

 

CS Features introduction
Paper Feeding Section Rail width can be horizontally adjusted and set by seven
pieces 30mm thickened feeding belt and 10mm metal board.Operators can operate feeder switch in any direction.
Independently motorized motor control, simultaneous feeding
mode with the main motor.Feeder section equipped with three feeding knives, adjust the asymmetrical lengths as per the box sample.
Embossing drive wheel guide the feeding section belt, side
feed gates in the right and left are adjustable according to the products.Vibration device coordinates with motor which helps machine consecutive and automatic feeding quick and simply. Feeder section can stack 400mm heigh paper board.
Aligner section The paper board sent from feeder section will be corrected by
aligner section to ensure guiding accurately. Pressing drive pressure can be adjusted up and down to accommodate different paper board thicknesses.
Pre-folding section Special first folding line pre-fold 180°. third line 165° ,which perfectly meets the requirements of automatic packaging industry.
Lower gluing tank lower gluing tank with large volume. Easy to remove and clean. Electronic upper gluing system by guns.
Folding and closing The Second and fourth folding line 180°

Folding and closing section transmit from right and left side ,the
belt speed can be adjusted separately and correct the way of box
running to ensure straight run.

Trombone Section Up and down belt can be adjusted separately.

Equipped with  photo electronic counting device and kicking paper
device, which can press the paper after counting and make it easy
to pack.  Also equipped with paper inspection device.

Delivery Equipped with special additional sponge belt for pressing of boxes. Upper section moves back and forward, allowing different box length.
4 and 6-corner device Motorized and untimed electronic folding system with intelligent servo motor technology.

 

Box type and size:

Model 650Type 800Type 1100Type
A 75-650 75-800 75-1100
B 60-650 60-800 60-800
C(Min) 35 35 35

 

 

Crash lock bottom box:

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 90-900 90-900 90-900
C(Min) 20 20 20
D(Min) 30 30 30
E(Min) 40 40 40

 

 

Tapered box:

 

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 90-650 90-800 90-1100
C(Min) 40 40 40
D(Min) 35 35 30
E(Min) 20 20 20

 

 

4 corners box:

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 120-650 120-800 120-1000
C(Min) 20-200 20-200 20-200
D(Min) 90 90 90
E(Min) 80 80 80

 

 

6 corners box:

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 250-650 250-800 250-1100
C(Min) 20-200 20-200 20-200
D(Min) 90 90 90
E(Min) 80 80 80

 

 

 

AS SERIES Automatic Bottom Lock Folder Gluer (three points)


AS Parameters
Model 650AS 800AS 1100AS
Paper Material Cardboard210-800g, E Corrugated Cardboard210-800g, E Corrugated Cardboard210-800g, E Corrugated
Max. Liner speed Max. 260 meter/minute Max. 260 meter/minute Max. 260 meter/minute
Feeding way Automatically and continuously feeding Automatically and continuously feeding Automatically and continuously feeding
Way of folding Fold 1 and fold 3 are 180° and 135°
Fold 2 and fold 4 are 180°
Bottom folded and glued
Fold 1 and fold 3 are 180° and 135°
Fold 2 and fold 4 are 180°
Bottom folded and glued
Fold 1 and fold 3 are 180° and 135°
Fold 2 and fold 4 are 180°
Bottom folded and glued
Glue Material Water-base cold glue Water-base cold glue Water-base cold glue
Total Power 11.2 kw 11.2 kw 11.2 kw
Weight 4T 4.5T 5T
Over dimension 13×1.3×1.45m 13×1.45×1.45m 13×1.8×1.45m

 

AS Features introduction

Paper Feeding Section 6pcs Adjustable feeding belts to ensure easy adjustment, stable and smoothly feeding. Continuously variable speed to ensure feeding and stable transfer. One-touch Pneumatic knife, easy to adjust feeding belts.
Aligner section Equipped with auto-correction device to ensure the correct feeding.
Pre-folding Section Double-board structure with a set of pre-folding knives.

Pre-fold angle is 180°and 135°, especially suitable for small
but high carton boxes.

Lock bottom Section board tracking structure, upper gluer can make bottom-locked box automatic gluing and forming.The entire bottom-lock part is installed in a reversible bracket, substantially reduce the swap adjustment time of bottom-fold box and the other types of box.
Lower gluing tank 
Folding and closing The folding is equipped with the driving belt, folding belts have corrective function, making box forming more stable.
Trombone section Adjusts the pressure easily and reliably to ensure the gluing quality. Equipped with pneumatic counting device which makes the counting convenient. The press is equipped with independent speed adjustment.
Delivery Pressing: Equipped with one-touch pneumatic pressure adjustment, easy operation. Press has two functions:

1.Waiting, when feeding is paused, press will go into waiting state

2.Travel switch, pauses the machine in case of wrong collecting.

 

Straight-line box:

Model 650Type 800Type 1100Type
A 90-650 90-800 120-1100
B 60-800 60-800 60-800
C(Min) 35 35 35

 

 

Crash lock bottom box

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 90-900 90-900 90-900
C(Min) 20 20 20
D(Min) 35 35 35
E(Min) 100 100 100

 

 

 

GK-A Automatic folder gluer

Model GK-650A GK-780A
Paper Material Cardboard210-800g Cardboard210-800g
Max. Liner speed Max. 220 meter/minute Max. 220 meter/minute
Feeding way Automatically and continuously feeding Automatically and continuously feeding
Way of folding Fold 1 and fold 3 are 180°, Fold 1 and fold 3 are 180°,
Glue Material Water-base cold glue Water-base cold glue
Total Power 2.5kw   380v 2.5kw  380v
Weight 1.6T 1.8T
Over dimension 6.5×1.3×1.45m 6.5×1.45×1.45m
Packaging dimensions 3.65*1.3*1.45m, 2.85*0.85*0.9m 3.65*1.45*1.45m, 2.85*0.95*0.9m
Container 20GP 20GP
Net weight 1050kg, 350kg 1220kg, 470kg
Gross weight 1250kg, 420kg 1420kg, 530kg

 

Features introduction

Feeding 5 adjustable feeding belts to ensure easy adjustment,
stable and smoothly feeding. Continuously variable Speed to ensure feeding. One-touch Pneumatic knife, easy for the adjustment of feeding belts.
Folding Lengthened folding to avoid the unevenness while rapidly forming
of Boxes and make it perfect.
Full pressing 2-board structure Two modes for pressing belt speeding:

Auto: set distance between boxes, pressing belt speed is the
same as the machine speed, belt removes while sensor detect it.

Manual: pressing belt conveys in a fixed speed and machine speed
will not put any effect on it.

With counting device to count the finished boxes to match with  boxes
regulating, easy to count and pack.

Delivery Equipped with feeding paper inspection device.

Equipped with impacting device to press the paper
after counting and make it easy to pack boxes.


Samples
Model 650Type 780Type
A 75-650 75-780
B 60-650 60-780
C(Min) 35 35

 

 

Accessories For Folder Gluers

4 Channels Nozzle Cold Glue System

KQ cold glue system has the characteristics of high efficiency, flexibility, good stability and easy maintenance.

Application Field

For carton boxes, four or six corner boxes, hamgurger boxes, file bags, introductions, envelopes and other paper products.

High efficiency controller
Modular control and monitor function, fully visualized operation through a central touch screen for flexibility and
to ensure straightforward operation.
Model HZ4
Input Voltage 220VAC(±20%)50-60HZ
Power 480W
Glue Precision ±1mm
Size 280*233*183mm
Spray Head Quantity Optional,up to 4
Photocell Quantity Optional,up to 4
Weight 7.8kg
Application of piston pump
1:6 high pressure piston pump connected to controller. Equipped with automatic voltage regulator to ensure precise glue application.
Model HB6
Maximum Viscosity of glue 3000mPas
Transport Efficiency per Two-pass 80cm3
Input Air pressure 6:1
Weight 12.5kg
Size 485*225*150
Cost Contral
Precision in ± mm at the speed of 300m/min
Model PJ-4000
Size 51.5*25*127
Maximum Air Pressure 32bar
Maximun Frquency 500Hz

 

Plasma device

Innovative technologies for surface activation and coating

To ensure a firm bond, the surface of the product requires excellent adhesion to achieve the desired results. Plasma surface treatment can help the surface of material gain new properties on speed  40min/m to increase the standard cold glue sticking ablilty.

Originated from German technology been used and tested on mobile, glass, plastic, bottle labeling, EPDM, carton boxes, cable industries etc for many years.

Model HP30A Direct Injection Nozzle
Nozzle Quantity 3
Processing Width 6-10mm*3
INput Power AC220V
Input Air Pressure 0.4-0.6Mba
Total Power 800VA*3
Weigh 60kg
Size 600(W)*400(L)*1000(H)

 

 

Double-sided tape application head

Innovative double-sided adhesive technology, can be adapted to most of the models of double-sided tape.

Delivery
High-precision counting electric eye to implement electronic counting mode, to facilitate the production counting and packing.

 

GK-450 Automatic Small Box Stacker

Stacker is a kind of unique multi-purpose tool that can be used to folding the carton, and to make the packaging more easy on high speeds. Its operation is simple and humanized design can use for almost all types of carton packaging.

Box size range (Min.~Max.) 60x90mm~450*200 mm
Machine dimension 2100*2000 mm
weight 500KG
voltage 220V/50HZ
power 12KW

Automatic receive box machine to transfer the box from folder gluer by belt to structure, direction of stacking cartons of stereoscopic turn of 90 degrees, so the paper boxes stacked way many convenient than flat out stack. Only two person can cope with folder gluer folded box at a speed of 200 meters / min, which greatly improves the work efficiency, and also reduces the labor intensity.

Main technical parameters

Model GK-450
The biggest size box 450*200mm
Machine dimension 2100*2000mm
Weight 500KG
Voltage 220V/50Hz
Power 1.2KW

 

Bar Code System

Efficient control technology can compare and distinguish color code, drug code, EAN and QR code to provide reliable quality assurance.

Bar Code Detection without cumbersome setup work. Equipped with 8-inch high quality touch screen, English display.Easy to operate.
High Quality Controller shows the bar code, production speed, throughput ,and number of defective items. Display and record the last ten incorrect product information for traceability. For faulty product alarms and shutdown.

Application Field
MrcroPDF code, PDF417 code, RSS code, 39 code, Codabar code, 128 code, Cross 2 / 5code, 93 code, UPC / EAN code, medicine drug code.

Model Bar code reader
Speed 1000 times/s
Minimum Resolution 0.125mm
Detection Distance 65-500mm
Scanning Angle 0-70 degrees
Bar Code FOrm atandard
Line Barcode All standards